10 Best Angle Grinders | March 2017

Whether you're on a construction site or working on a DIY project, the right tools will make every job a lot easier. These angle grinders are great for grinding, cutting and deburring, and will let you cut off unwanted sections of metals, wood or plastic. Skip to the best angle grinder on Amazon.
10 Best Angle Grinders | March 2017


Overall Rank: 3
Best Mid-Range
★★★★
Overall Rank: 1
Best High-End
★★★★★
Overall Rank: 10
Best Inexpensive
★★★
10
For DIYers and home improvement enthusiasts, the versatile Black & Decker 7750 is a popular option when you're on a budget. It completes light tasks around the house, but won't stand up to heavy-duty applications.
9
The Bosch 1380 Slim is ideal for metal workers, vehicle fabricators, and plumbers with rigorous daily needs. It sports a wheel diameter of 4-1/2 inches, and also has a lock on the side switch to enable continuous operation. Ideal for continuous operation to last all day.
8
The professional-grade Hitachi G12SR4 boasts a powerful 6.4 amp motor with high overload durability. It works well on a variety of applications, and includes a durable hard carrying case that is easy to transport while on the go.
7
Designed with user safety in mind, the SKIL 9296-01 features a non-locking paddle switch which is conveniently located on the bottom for easy access while you hold on to it, and automatically turns off when released or dropped.
  • easy to maneuver with an 8' rubber cord
  • built-in wrench storage in the handle
  • high quality at an affordable price
Brand Skil
Model 9296-01
Weight 6.1 pounds
6
Engineered for a broad range of grinding, cutting and deburring applications, the Metabo W9-115 can operate for an extended period of time in the harshest environments. It can also be used by left-handed or right-handed operators.
  • safety slip clutch reduces any kickback
  • high torque for quick material removal
  • handy side-mounted slide lock-on switch
Brand Metabo
Model W9115
Weight 5.8 pounds
5
The Ingersoll-Rand 301B boasts a strong aluminum housing that is built to last and can withstand tough operating conditions. It also has a front exhaust that helps to keep your work surface clean.
  • safety-lock prevents accidental startup
  • durable ball-bearing construction
  • compact and lightweight
Brand Ingersoll-Rand
Model 301B
Weight 16 ounces
4
The DeWALT DW840 is a heavy duty tool loaded with features like a rear-handle grip area and an adjustable keyless guard for more control, comfort and productivity while on the job. It is ideal for small or tight spaces.
  • external brush doors for easy access
  • high power-to-weight ratio
  • one-handed operation
Brand DEWALT
Model DW840
Weight 12 pounds
3
Count on the Makita 9557PBX1 to get the job done. It has an exclusive labyrinth construction that seals the motor and bearing from dust and debris for longer tool life. Plus, the solid hard case keeps it secure when not in use.
  • small barrel grip for easy handling
  • handle can be installed on either side
  • gear housing rotates 90 degrees
Brand Makita
Model 9557PBX1
Weight 12 pounds
2
The Porter-Cable PC60TAG offers a high performing motor without the high price tag. The rugged 6-amp motor can plow through a variety of jobs without any problems, making it ideal for contractors, plumbers, and electricians.
  • comes with a 3 year warranty
  • durable cast metal gear case
  • complete control in any position
Brand PORTER-CABLE
Model PC60TAG
Weight 5.7 pounds
1
The top-of-the-line Metabo WEV15-125 HT Lock-On was designed with professionals in mind. It features a new mechanical disc brake system that stops the disc within seconds of switching off the machine as an added measure of safety.
  • tool-free guard and disc removal
  • performs precise cuts on sheet metal
  • high motor output with max torque
Brand Metabo
Model WE9125
Weight 5.9 pounds

All About Angle Grinders

Angle grinders are a relatively new power tool with a somewhat murky past. There are conflicting reports about who actually invented them, with some giving credit to the German company Ackerman and Schmitt in 1954, while others give credit to Thomas Joseph and claim it was invented in 1973. Either way, they are a newer invention than many of the other commonly used power tools. Angle grinders also go a by a couple of different names. They may be referred to as disc grinders or side grinders.

Depending on the model, an angle grinder may be powered by compressed air, gasoline, or an electric motor. They are a versatile tool that can be used to cut, grind, sand, or polish materials. For each of these different applications, a specific type of disc will be used. These discs include polishing pads, sanding discs, cut off discs, grinding stones, abrasive discs, wire brush wheels and more.

The disc will be mounted on a geared head that spins at speeds ranging from 4,000 RPM to 12,000 RPM. Most will have an adjustable guard to keep the user safe, and allow for two handed operation. Angle grinders make use of large bearings to counter the side forces generated during cutting.

Angle grinders are commonly found in a range of settings from workshops and construction sites to auto garages and emergency rescue situations. Some common uses include grinding rust off of a metal object, cutting through metal or concrete, removing paint, and polishing a range of metal objects. They can also be used for cutting through bricks, tile, and removing excess mortar.

Choosing An Angle Grinder

People new to using angle grinders are often lost when it comes time to purchase one because of the range of sizes available. A general rule of thumb is that the bigger the grinding disc, the better it will be for larger jobs. The smaller the disc, the easier it will be to control. When you see a grinder labeled as a 4.5-inch grinder, the manufacturer is referring to the disc size it accepts and not the length of the machine. If you are a homeowner that uses an angle grinder for periodic work around the house, then a 4.5-inch grinder should suffice. On the other hand, if you are a contractor who often needs to cut through large beams for deck work, a larger grinder would be a better choice.

The thickness of the material being cut should also come into consideration when picking an angle grinder. The measurement the manufacturer quotes is the diameter of the disc. This means and 4.5-inch angle grinder can only cut through materials that are 2 inches thick or less.

More often than not, smaller grinders will spin at higher speeds than larger grinders, but this is not a hard and fast rule so it always pays to check and understand the amp rating of the motor too. The more amps the motor has, the faster it will be. One must also take into account that a machine with a larger disc needs more amps to spin the disc at the same speed as a machine with a smaller disc.

This means that a 7-inch grinder with a 13 amp motor is going to spin at roughly the same speed as a 4.5-inch grinder with a 7 amp motor. The faster a grinder spins, the more susceptible it is to overheating, so it is a good idea to choose a model that has adjustable speed settings. This way you can set the motor to spin at the exact speed needed, with less worry about it overheating.

How To Use An Angle Grinder Safely

Angle grinders are an extremely useful tool, but they can also be very dangerous if used incorrectly. For this reason, it is important to follow a few safety tips. The three most common causes of injury when using an angle grinder are metal particles getting lodged in the operator's eye, kickback from the spinning force of the disc, and the disc shattering or exploding.

To reduce the chance of experiencing any of these injuries one must take the necessary precautions. First and foremost, operators should always wear safety goggles when using an angle grinder. Since angle grinders create a lot of dust when grinding, it is also a good idea to wear a dust mask, and work in a well ventilated area if possible. Wearing work gloves is also a smart idea as this offers your hands one more layer of protection against abrasion or cuts.

If you are unfamiliar with using an angle grinder, start your grinder on the lowest speed setting and do a few practice cuts or small grinding on an excess piece of material before working on your project. This will allow you to get a feel for the machine. As you get comfortable with the amount of kickback, you can increase the speed. Not only will working in this manner make it safer, it will also reduce the chance of making a mistake on the final project.

To reduce the possibility of the grinding wheel exploding, make sure the disc speed limit is higher than the angle grinder speed. If one uses a disc rated for 6,000 RPM on a grinder set to rotate at 10,000 RPM, there is a high possibility of the disc shattering as it overheats.



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Last updated: 03/25/2017 | Authorship Information

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