Updated October 05, 2018 by Brett Dvoretz

The 10 Best Men's Insulated Coveralls

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Men who work mainly outdoors need clothes that won't tear when they bend over to lift up heavy boxes or kneel down to look under a car. A design that allows for unrestricted movement is essential, as is a fabric that keeps them warm and dry in the nastiest weather conditions. Our selection of insulated coveralls offer all of that and a few stylish features, too. When users buy our independently chosen editorial picks, we may earn commissions to support our work. Skip to the best men's insulated coverall on Amazon.

10. Five Rock Deluxe

9. Carhartt X01

8. Dickies Premium

7. Key Apparel 975

6. Red Kap Twill

5. Walls Blizzard-Pruf

4. Dickie's Sanded Duck

3. Guide Gear Dry Hunt

2. Berne Deluxe

1. Red Kap Blended

Covering Your Bases

If the sleeves or legs are too long, you can consult with an experienced tailor about shortening them.

Men's insulated coveralls are resilient garments made for tough work or play environments. They can protect mechanics against dangerous spills or sparks, keep hunters warm and dry, and help save everyday clothing from rips and tears. Before you get the best benefits, however, you'll need to ensure that you choose the right pair for your particular situation.

It's a safe bet that topping your priorities are those features that will keep you safe and comfortable in your environment. This is where the fabric enters the picture. Is it flame resistant? How vulnerable is the material to rips and abrasions? How thick is the insulation? Look for materials that can handle the demands of your workplace, and you're halfway to a good choice. Then, you're ready to look at the garment's overall construction. Extra padding and fabric at the knees and elbows will add to durability, as will reinforced seams. These may seem like small touches, but they can make a difference in how long your new coveralls last.

You'll also want to look at the extra features integrated into a pair of coveralls. Pockets are virtually a must, but how many do you need? And should they open with zippers, snaps, or nothing at all? What about a hammer loop or the ability to add a hood? Do you prefer loose cuffs or elasticated? The best men's coveralls generally feature some way of opening the pant legs, either a zipper or snaps, allowing you to put them on over work boots.

Then there's fit, which is just as crucial as features. You don't want to end up like a sausage stuffed in a casing, after all. You'll notice that manufacturers generally offer sizing charts that explain their sizes. To use these effectively, you'll need to actually get out a measuring tape instead of guesstimating. If you're between sizes, you'll probably want to choose the larger of the two for comfort. If the sleeves or legs are too long, you can consult with an experienced tailor about shortening them.

Finally, don't forget about care. Are they machine washable or treated to resist stains? Can they go in the dryer? Don't forget that insulated coveralls are usually quite heavy, so drying time is an important factor; you don't want to be heading for work feeling damp and uncomfortable.

Temperature Control

It's been said that there is no bad weather, only inappropriate clothing. Working in extreme environments, hot or cold, you'll doubtless find this true, and that's why we've got some tips to have you layering like an old pro. Just keep in mind that if insulated coveralls are part of your PPE in environments with high risk for fire or chemical burns, you may be required to choose flame-resistant clothes to go underneath them.

For cold weather work, your insulated coveralls will function as your outer layer, the one designed to protect you against the wet and wind. But staying warm doesn't stop there. You'll need at least two other layers, the base and the mid. The first wicks moisture away from your skin, preventing your sweat from making you cold, while the second adds insulation, preventing your body heat from escaping. For your base, look for synthetics, merino, or even silk; for the mid layer, fleece or wool are excellent choices. Avoid cotton, as it doesn't have the insulating properties you need to stay warm and can even make you colder as you perspire.

If you must wear insulated coveralls in hot weather, cotton becomes more useful, as it will absorb sweat and help cool your skin. Or, you can look for athletic gear made specifically to wick moisture and keep your temperature down. Whichever you choose, opt for light colors that won't absorb heat should you wish to slip out of your coveralls for some air.

No Stain, No Pain

If you're in the market for coveralls, it's likely that you find yourself in dirty environments that are treacherous for your clothes. Coffee, grease, blood — they all create stains that age your coveralls quickly. Fortunately, there are plenty of household items that are excellent stain fighters. The trick is knowing which stain to match with what cleaning agent.

As soon as you can, rub liquid laundry detergent into the affected area, then soak it in cold water.

Grease, for instance, requires you to bust out the dishwashing liquid, which makes sense if you think about it — dishwashing liquid is made to handle your greasy pots and pans. Rub it into the affected area using either your hands or an old toothbrush. Let this sit for five or 10 minutes, then wash with laundry detergent as usual.

Blood can be trickier, as preventing a stain requires removing the blood before it has a chance to dry completely. The first thing to do is rinse the affected area with cold water, as hot or warm can actually set the stain. Then, apply ammonia, hydrogen peroxide, or vinegar, whichever you have on hand. After you wash the coveralls, there shouldn't be any traces of blood left. If there are, you can try treating the area with ammonia, hydrogen peroxide, or vinegar again.

Coffee is perhaps one of the most stubborn stains. After the spill, blot the area with a paper towel to remove the moisture. As soon as you can, rub liquid laundry detergent into the affected area, then soak it in cold water. Every five minutes, rub the area to loosen the stain. After 30 minutes, the garment is ready for washing. If this doesn't remove the stain, try the same procedure, only use a paste made from white vinegar mixed with powdered laundry detergent. Vinegar is a great help in removing deodorant stains, as well. Before you use vinegar or any other cleaning agent, place it on an unnoticeable area of the coveralls first to test for potential discolorations.

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Brett Dvoretz
Last updated on October 05, 2018 by Brett Dvoretz

A wandering writer who spends as much time on the road as in front of a laptop screen, Brett can either be found hacking away furiously at the keyboard or, perhaps, enjoying a whiskey and coke on some exotic beach, sometimes both simultaneously, usually with a four-legged companion by his side. He has been a professional chef, a dog trainer, and a travel correspondent for a well-known Southeast Asian guidebook. He also holds a business degree and has spent more time than he cares to admit in boring office jobs. He has an odd obsession for playing with the latest gadgets and working on motorcycles and old Jeeps. His expertise, honed over years of experience, is in the areas of computers, electronics, travel gear, pet products, and kitchen, office and automotive equipment.


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